Container Optimization
Maximise every cubic inch of your container
Most exporters unknowingly waste space because cartons don’t align cleanly with pallet dimensions.
Example:
A client shipping 440×440 cartons was loading 180 cartons per 40ft HC. After re-orientation and switching to the correct pallet, the yield increased to 216 cartons — same container, 20% more cargo.
You get a layout that fits your exact carton size, not a generic “try your best” approach.
Lower freight cost per kg without changing suppliers
Optimization directly reduces your cost per kg shipped — without touching material cost, labour cost, or supplier contracts.Example:If freight for a 40ft HC is ₹1.5 lakh, and you fit 10–15% more cartons, the per-kg cost drops instantly.You’re basically making every shipment cheaper using geometry instead of negotiation.
Stop losses caused by crushing, over-height, and unstable pallets
Stack one layer too high, and cartons will collapse before the container even reaches Nhava Sheva.
Example:
A pallet stacked at 1.78 m fits comfortably, but a stack of 1.85 m hits the container roof and compresses the top cartons.
We determine exact safe pallet heights and stacking patterns so your cargo arrives intact — not dented, crushed, or rejected.
Eliminate stuffing delays and CFS-side inefficiencies
When the warehouse tries different combinations on the spot, you lose time, pay overtime, and invite errors.
Example:
Without a plan: workers test 3–4 pallet arrangements, wasting 45 minutes.
With a plan: they execute a precise pattern in 10–15 minutes.
You get smoother CFS movement with lesser risk of demurrage/detention.
Get carton and pallet recommendations tailored to your product
Sometimes the carton size is the real bottleneck — even a small change can dramatically improve container yield.
Example:
Changing one dimension by 10–15 mm allowed a client to fit an extra 60 cartons per shipment, without touching the product inside.
Similarly, choosing the right pallet size (1000×1000 vs 1200×1000) decides whether double stacking is even possible.
We show you the best combo for your product geometry.
Visual clarity for your warehouse team
Identify hidden inefficiencies that drain money each shipment
Most exporters don’t realize where they lose money — it’s death by a thousand cuts.
Example:
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Wrong pallet orientation wastes 80–120 mm
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Bad stacking reduces height utilization
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Gaps of 40–60 mm between pallets add up to 2–3% lost space
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Cartons placed the wrong way increase compression risk
We find these losses and correct them permanently so each shipment becomes cheaper, safer, and more profitable.
What You Receive in the Container Optimization Consult
1. Custom Container Loading Blueprint :
A clear layout showing how your cartons and pallets will fit inside the container — including pallet positions, orientation, and maximum usable capacity.
2. Optimized Packing Pattern :
Precise guidance on how cartons should be arranged on each pallet (or floor-loaded) to maximize yield and maintain stability.
3. Stacking Feasibility Assessment :
We evaluate safe stacking heights, whether double-stacking is possible, and how to avoid carton collapse or over-height issues during stuffing.
4. Correct Pallet Size & Configuration Recommendation :
Based on your carton dimensions and export requirements, we advise the most efficient pallet size and layout for each load.
Note: 30% of your consultation fee will be adjusted against your first pallet purchase with us.